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Process

BIO ENERGY PROCESS

At TBGEPL we believe that the success of any project commences with understanding individual strengths and the formation of a compatible, committed and well resourced production team that understands the requirements and anticipated outcomes. Consideration is also given to the production team’s ability to function collaboratively within the Project Control Group. We have formalised many management processes into our quality assurance systems in order to better integrate and transfer information between disciplines and groups. The management processes commence with understanding the works, the achievable timeframes and the conditions under which the works are performed.

Once the works are procured through tender or negotiation we immediately undertake a thorough risk analysis and prepare a comprehensive bio supply programme, detailed scopes of works are agreed and letting of contracts commences according to the critical path and risk requirements. We ensure that our manager has the opportunity to influence the letting process to sub contract and supply vendors to enable him to structure a harmonious and effective team. Our Manager provides input and scrutiny into the sub contract scopes of work to ensure that he is fully briefed on the works to be performed by the various sub-contractors.

Digester Feeding

Materials like Cow dung, Sugar Waste, Juliflora Tree, Napier grass and Food waste Crushed and Put in the Inlet Chamber Then Pumped to the digester through Sludge Pump.

What happened inside Digester

Anaerobic – Absence of Oxygen Break down of Material Hydrolysis PH 2.5% to 6% Acetogenesis PH 4 to 6% Acidogenesis PH 4 to 6% Methogenesis PH 5.5 to 7% Bacteria converted the Biological material, e coli into Methane, CO2 and Manure

Bacteria in Biogas ?

Bacteria is an important matter in the Biogas Plant In addition to the above, ferrous rust (FeO2) may also be added as Catalyst Catalyst enhance Hydrogen Production and through Sabatier technology CO2 in the biogas converted into methane

CO2+4H2= CH4+H20

Fully submersible pump

Biogas Purifier VPSA

Biogas Digestate

Slurry from biogas plant is considered as Biogas Digestate. It is humus like a soil forest. It is dewatered using screw pump. Then, dry matter is either used to make Vermicompost, converted into Vermicompost, or mixed with Rock Phosphate and sold as PROM.